• Clients:

    Winjoy

  • Category:

    DevelopmentTech

  • Services:

  • Web:

Tracks assembly quality and part traceability with real-time validation.

Description

The CPCA Assembly Line and Traceability System is a comprehensive software solution developed to enhance process control and quality assurance in industrial assembly lines. The system is designed to monitor and log various critical parameters such as fitting accuracy, electrical characteristics, flow and pressure metrics, mechanical alignment, etc., during each stage of the assembly process. It ensures that each component undergoes proper validation and classification as “OK” or “Not OK” based on predefined thresholds. A unique feature of this system is its integrated QR code generation and scanning mechanism, which assigns a unique identity to each part. This allows for seamless tracking, complete traceability, and quick retrieval of part-specific historical data. Through its real-time dashboard and centralized record-keeping, the system empowers operators, quality teams, and supervisors to maintain high standards across production.

Key Features / Functionalities

  • Real-time monitoring and validation of key assembly parameters.

  • Automatic classification of parts based on inspection results.

  • QR code generation and scanning for part-level traceability.

  • Visual dashboard to view status, history, and performance trends.

  • Centralized storage of part records for audits and reporting.

  • Role-based access for different levels of plant personnel.

How This Project Helped Our Client

The system brought a new level of control and visibility to the assembly process by ensuring that every part is rigorously evaluated and traceable. The integration of QR code-based identification streamlined the tracking process, reducing manual errors and improving accountability. By automating the classification of parts and capturing real-time data, the system helped reduce production errors, minimized rework, and improved the overall quality of the final products. It also enabled quick diagnostics and corrective action in case of defects, ultimately resulting in smoother workflows, better resource utilization, and higher customer satisfaction.

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